Case Study
Large production processes and often high levels of plant facility complexity, causing machine conditions and factory facilities not maintained sufficiently. And it is of utmost need, that machine conditions as well facilities to be constantly monitored to ensure production process continue to run safely and efficiently.
On the other hand, every factory is unique. Differences in production processes, machineries setup, up to different operating standard requirements is a fact. In this juncture, DIGISIS PDM uses a variety of different technologies measures to meet the specific needs of each factory conditions.
The following are few examples of monitoring cases happening in various factory environments:
Textile Industy
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Production capacity in the conveyor belt
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Pressure on the press
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Temperature and humidity in the engine and storage area.
Pipe Industry
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Pressure and temperature in the press facility
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Predictive maintenance through vibration of machines weight
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Production capacity
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Voltage & current (power) electricity in press & assembly machines
Oil Industry
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Production capacity in the conveyor belt
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Production counting
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Reading barcodes from bottles to cardboards and to pallettes for logistics to sales & distribution
tracking
Solution
Equipment Monitoring and
Factory Environtment
Data from various sensors are collected instantly & completely, then seamlessly integrated & saved into secured space. Thus resulting report is detailed and accurate, so that the plant engineering team can focus on ensuring the factory can operate on 24/7 basis.
Quality Control
Every data collected can be analyzed in real-time to ensure processes and production results is running according to standards. Any variations in production variables that exceed quality thresholds & safety tolerance can be detected quickly. Allowing response measures can be taken in timely manner.
Production Management
Production quantity & quality data are collected in real-time and accurately. With this, the plant operations team and workers at each shift can work more efficiently to reach production targets
Features
Interactive PDM dashboard for management executives, operational heads and field supervisors; with designated authorization features; that can see production conditions in factory or facilities, in real-time & with clean information. It can be accessed anytime, anywhere
OEE (Overall Equipment Effectiveness) value of factory can be shown in dashboard to monitor the efficiency, availability and the performance of factory
Showing you the information about the state of production in your industry in a representative and easily understood charts; thus giving you the benefit of clear communications visual
PDM is a web-based solutions with dynamic interface and can be accessed from any device like PC, tablet and mobile device
